Rebuild & Upgrade
Modern Day Hagglund BV206 Machines
BV206 Rebuild & Upgrade - Our Specialty
Tracked Outdoors specializes in the complete rebuild, modernization, and customization of Hagglunds BV206 tracked vehicles. This is the core of what we do. We take aging military-surplus and high-hour BV206 machines and transform them into dependable, mission-ready vehicles built for all terrain.
Our rebuild and upgrade services support emergency agencies, utility fleets, energy operators, land managers, and private owners who require reliable all-terrain access for varying conditions.
Our Rebuild Process
Every rebuild is performed with field reliability, serviceability, and longevity in mind. Scope varies by machine and mission, but typical rebuild work includes:
Full machine teardown and inspection
Structural and chassis evaluation
Mechanical system rebuild and verification
Drivetrain and transmission service
Track and undercarriage renewal
Steering articulation service
Electrical and hydraulic refresh
Reliability upgrades and component replacement
Operational testing prior to release
Many projects also include engine and performance upgrades such as Cummins R2.8 repower package, cooling and fuel system upgrades, and driveline modernization.
Custom Paint, Wraps, & Decals
Tracked Outdoors offers full custom paint and wrap options for Hagglunds BV206 machines, allowing each build to match its mission, environment, and organization. Paint and branding are integrated into the rebuild process to ensure durability, consistency, and a professional finish.
Available options include standard industrial and agency-approved paint colors, bold custom hues, high-visibility safety colors, and metallic finishes. Customers may also choose full or partial vinyl wraps, either as a standalone option or combined with painted surfaces.
We handle logos, unit identifiers, lettering, and company information, including reflective graphics for visibility and compliance.
Do you Own a Hagglunds BV206?
If you already own a BV206 and want improved reliability, modern power, or a new mission configuration, you can send your machine to our facility. We complete the agreed scope of work, test the vehicle, and coordinate return shipment ready for service.
Partial or full mechanical rebuilds
Engine swaps and power upgrades
Track and suspension renewal
Electrical modernization
Interior refurbishment or tier upgrades
Exterior repaint or wraps
Rear unit and mission conversions
Mission Configurations & Custom Builds
Rebuilt BV206 machines can be configured for a wide range of operational roles, including:
Search & Rescue and medical response
Fire and wildland fire support
Sheriff and law enforcement access
Utility and powerline crews
Oil, gas, and wind energy sites
Ranch and land management operations
Cargo and equipment hauling
Tank and liquid transport units
Multi-passenger crew transport
Command and communications vehicles
Support After the Build
Our rebuild and upgrade work is backed by:
Parts sourcing and upgrade components
Reliable customer support
Technical troubleshooting
Ongoing service and repair options
Every project starts with a discussion about terrain, use case, and duty cycle so the rebuild matches how the machine will actually be used.