Rebuild & Upgrade

Modern Day Hagglund BV206 Machines

BV206 Rebuild & Upgrade - Our Specialty

Tracked Outdoors specializes in the complete rebuild, modernization, and customization of Hagglunds BV206 tracked vehicles. This is the core of what we do. We take aging military-surplus and high-hour BV206 machines and transform them into dependable, mission-ready vehicles built for all terrain. 

Our rebuild and upgrade services support emergency agencies, utility fleets, energy operators, land managers, and private owners who require reliable all-terrain access for varying conditions. 

Our Rebuild Process

Every rebuild is performed with field reliability, serviceability, and longevity in mind. Scope varies by machine and mission, but typical rebuild work includes:

  • Full machine teardown and inspection

  • Structural and chassis evaluation

  • Mechanical system rebuild and verification

  • Drivetrain and transmission service

  • Track and undercarriage renewal

  • Steering articulation service

  • Electrical and hydraulic refresh

  • Reliability upgrades and component replacement

  • Operational testing prior to release

Many projects also include engine and performance upgrades such as Cummins R2.8 repower package, cooling and fuel system upgrades, and driveline modernization.

Custom Paint, Wraps, & Decals

Tracked Outdoors offers full custom paint and wrap options for Hagglunds BV206 machines, allowing each build to match its mission, environment, and organization. Paint and branding are integrated into the rebuild process to ensure durability, consistency, and a professional finish.

Available options include standard industrial and agency-approved paint colors, bold custom hues, high-visibility safety colors, and metallic finishes. Customers may also choose full or partial vinyl wraps, either as a standalone option or combined with painted surfaces.

We handle logos, unit identifiers, lettering, and company information, including reflective graphics for visibility and compliance.

Do you Own a Hagglunds BV206?

If you already own a BV206 and want improved reliability, modern power, or a new mission configuration, you can send your machine to our facility. We complete the agreed scope of work, test the vehicle, and coordinate return shipment ready for service.

  • Partial or full mechanical rebuilds

  • Engine swaps and power upgrades

  • Track and suspension renewal

  • Electrical modernization

  • Interior refurbishment or tier upgrades

  • Exterior repaint or wraps

  • Rear unit and mission conversions

Mission Configurations & Custom Builds

Rebuilt BV206 machines can be configured for a wide range of operational roles, including:

  • Search & Rescue and medical response

  • Fire and wildland fire support

  • Sheriff and law enforcement access

  • Utility and powerline crews

  • Oil, gas, and wind energy sites

  • Ranch and land management operations

  • Cargo and equipment hauling

  • Tank and liquid transport units

  • Multi-passenger crew transport

  • Command and communications vehicles

Support After the Build

Our rebuild and upgrade work is backed by:

  • Parts sourcing and upgrade components

  • Reliable customer support

  • Technical troubleshooting

  • Ongoing service and repair options

Every project starts with a discussion about terrain, use case, and duty cycle so the rebuild matches how the machine will actually be used.

we get you there and back safely